PERMANENT MOLD CASTING
COLORADO’S ONLY PERMANENT MOLD CASTING FOUNDRY
The Super Vac Foundry’s permanent mold casting process uses reusable, “permanent” molds, usually made from gray cast iron. Using a permanent mold machine, Super Vac uses gravity to fill the mold with molten metal. This process delivers higher production rates, finer grain structure and more dimensional accuracy than other casting methods and is ideal for large production runs due to higher tooling costs.
Don’t let the word “permanent” mislead you. While these permanent molds are used repeatedly, permanent molds have a mold life, which is dependent on mold material, mold temperature and pouring temperature. Typically, a mold can be reused several thousand cycles. To help preserve the mold, this process is typically limited to low-melting-point casting metals. For that reason, we use these casting metals:
319 Aluminum (319SR)
356 Aluminum (356.2)
STEP 1 PERMANENT MOLD PRE-HEATING
STEP 2 THE MOLTEN ALLOY IS POURED
STEP 3 THE CASTING IS REMOVED
Once the casting solidifies (in roughly 140 seconds), the mold is opened and the casting is removed. Any excess metal is cut from the part using a band saw and returned to the melting furnace to be used in the next casting.
PERMANENT MOLD CASTING EXAMPLES